Steel products need to arrive on site ready to install and thus need to be manufactured with complete precision by the steel fabricator. This process requires skilled and experienced technicians who can take raw components and transform them into quality products. Lightweight cold formed steel products are vital components for the majority of steel construction projects. This stage of the metal fabrication process involves combining and integrating all the cut and shaped parts to form a single, larger structure.
A one-stop metal fabrication shop helps contractors limit their need to work with multiple vendors to complete complicated projects. Most custom metal fabricated products are crafted from a range of commonly used metals and their alloys. Metal fabricators often start with stock metal components, such as sheet metal, metal rods, metal billets, and metal bars to create a new product. Summit Steel is a precision metal fabricator located here in the US.
This crack becomes the cutting line that separates the two pieces. Cutting can also involve a scrap-less operation wherein no material is lost for recycling. To conserve material, pieces of metal from both sides of the cut are used. Cutting involves the removal or separation of unwanted material from the main workpiece or product. These unwanted materials are in the form of metal chips and scraps that are collected and recycled. Marking is the process of laying off the measurements from the design and into the workpiece.
Metal fabrication is the creation of metal structures by twisting, cutting and gathering forms. This procedure includes the formation of parts, structures and machines from different crude materials. Casting is when molten metal is poured a mold or die and allowed to cool and harden into the desired shape. The metal fabrication process is ideal for mass-production of parts with the reuse of the same mold to create identical products. Die-casting is when liquid metal is forced into a die instead of a mold, and there the applied pressure keeps it in place until it hardens.
Working on construction sites means that lots of people and equipment have to be provided with temporary access especially for working at height. The steelwork is pre fabricated in factories which significantly reduces the on site work especially the work at height as the steel components only need to be assembled. MAG Welding Greeley employs a continuous solid wire electrode carrying current. This is supplied by a power source and fed through a “”Gun”” by a roller wire-feeder. An arc is struck between the continuous metal electrode and the steel work piece – this effectively melts the two together. The molten weld pool is protected from atmospheric oxidation by a gas shield .
Coining involves fully pressing the workpiece against the die with enough force to cause the metal to flow. Thus, this process requires higher forces than air and bottom bending since it completely deforms the material in contact. The resulting cross-section depends on the profile of the punch and die.
Some industries have niche-specific requirements, like metal fabricated spa furniture or custom parts for lighting or machinery. Metal fabrication has applications in a wide variety of industries. Because of the versatility of tools and processes, it’s used to create parts for industries as varied as agriculture, spas, military craft and cars. Fabricators also make sure products are marked and printed according to each project’s specifications.
The end product can either be the piece of metal with holes for fastening purposes, or it can be the now removed, and shaped metal pieces called the blanking. Most punch presses are mechanical but smaller and simpler punches can be hand-powered. CNC punch presses are also now common and are used for both heavy and light metal work in metal fabrication.
Their speed is impressive, but it does use extreme temperatures to perform the cut in the first place, so the cutting areas are treated as heat-affected zones. We utilize water jet cutting, an abrasive process that uses high pressure water to cut virtually any material with a high level of precision and no distortion. The FABRICATOR is North America’s leading magazine for the metal forming and fabricating industry.